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Carbon Fiber Hard Hat, Carbon Fiber Rocket Launch Report - Crash Impact Calculation

Question:
Just flew my Raven from Shadow Composites the first time. First flight in standard configuration on an H-123 went beautiful. Then I tried another flight in the dual deployment configuration just to see how the rocket would fly with the extra 2 ft. of body tube also on an H-123. Rocket went straight up like an arrow - and the way it went up it came down - straight as an arrow. The rocket buried itself 19 inches into the hard dirt of the dry lake bed and I had to use a shovel to dig it back out. To my amazement the fins stayed on and only about 1 " of the front of the body tube got shredded, where the nose cone had pushed into it. Still need to check it for any hairline cracks and I have to make sure it's still straight, but it looks like I'll be flying that rocket again soon.

I did figured out what went wrong: I greased the ejection closure just a bit too much and the grease insulated the black powder from the ejection delay. Well life and learn. I am glad nobody got hurt as there was a big crowd watching.

From the sims I know the rocket hit the ground at 320 ft/sec. Knowing the depth of 19" is there a way to calculate the deceleration and G forces involved in that crash? I'd sure like to be able to figure that one out. Anybody any ideas?


Answer:
Believe it or not, many things can be engineered to take this kind of punishment. There are research vehicles used in space exploration known as "hardlanders" and "penetrators". You can guess what they do. In a typical penetrator, there's a narrow, heavy forward part and a wider aft part. The two pieces are designed to separate on impact, with the forebody penetrating several yards into the surface and the aftbody staying on the surface. A cable connects the two, and the aftbody has a radio antenna for relaying measurements. Typically, the structure and electronics have to be designed to survive 20,000 G's or so. It's not really surprising that a carbon airframe should survive an impact of 1000 G's as long as it comes in straight. However, you should probably also check the tube for internal delaminations because carbon composite is extremely strong but not very impact-resistant. Try tapping a coin up and down the tube and listen for changes in the sound.

Car, person, neither would have significantly slowed this rocket down. It would have gone right through either of them, and then, perhaps, buried itself only 12" in the hard dry lake bed.

It's like driving while drunk. You are taking a normally risky operation and ratcheting the risk up a few notches until it become more easily life threatening.

There is always a risk of damage or injury when one attends a rocket launch. Probably less risk than attending a baseball game, but there's risk just the same. It's a risky operation (just like driving), but making a non-frangible rocket is ratcheting that risk up a whole bunch. A rocket should come apart if it streamlines into a hard surface. No one should be proud that their rocket survived intact after a 4000' lawn dart if it hits a very hard surface like a dry lake bed.

Even more to the point, that rocket landed less than 10 feet of people who were attending their first high power launch. They were safely behind the flight line. Because this small rocket did not deploy its recovery system, no one knew where it was until it appeared fence-posted into the ground right near some spectators. There were no cries of "heads up" because no one knew where it was, not until the sickening smack as the rocket needled, intact, into the hard ground. Needless to say, the spectators left, swearing they would never return. They'll always consider high power rocketry a life threatening activity. There will be some word of mouth spreading of this because it was a seriously frightening experience. It shouldn't have been that way.

Had the rocket come apart when it hit (like it should have) these people would have realized that it would have dented a car, or injured a person. Maybe that would have scared them, maybe not. As it was, though, they were treated to a graphic example of inappropriate over-building that resulted in a mistake that could have seriously damaged a car, or killed a person.

A model rocket or high power rocket normally carries the ability to injure a person or damage a car, but the potential for serious damage or deadly injury should remain a long shot. That was not the case with this rocket. If this rocket were to impact a person, the likely injury would be very severe or deadly. It it were to impact any vehicle, the likely damage would be severe. It's too much.

In my opinion, if anyone brags that their rocket can handle a 4000' streamlined drop and survive hitting a cement like surface, they're not proving their building ability, their proving their disregard for basic rocket safety.

All I'm saying is that people need to think about it. Overbuilding isn't necessarily cute, or funny, or idiosyncratic. It has the potential to be negligently dangerous.


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